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Product Liability · 3M Combat Arms Earplugs

3M Combat Arms Earplugs

$6.01 billion global settlement — the largest mass tort in U.S. history

SettledIn re: 3M Combat Arms Earplug Products Liability Litigation, MDL No. 2885 (N.D. Fla., Hon. M. Casey Rodgers). Global settlement announced August 29, 2023.

3M Combat Arms Earplugs Version 2 (CAEv2) were issued to U.S. service members between roughly 2003 and 2015 as protection against combat noise. Litigation established that a design flaw could allow the earplugs to loosen imperceptibly, exposing service members to noise levels the plugs were supposed to block. In August 2023, 3M announced a $6.01 billion global settlement resolving the vast majority of claims. This page is provided as historical background — new intake is limited.

Background

What this litigation is about.

The Combat Arms Earplug Version 2 (CAEv2) was originally designed by Aearo Technologies (later acquired by 3M). It was a dual-ended plug intended to give service members a choice between blocking all noise or filtering out combat impulse noise while still allowing them to hear commands.

Plaintiffs alleged that the earplugs' stem was too short to maintain a proper seal in many wearers' ear canals — and that internal testing showed this, but the product was sold to the U.S. military anyway without a warning to fold back the opposing flanges. Service members reported hearing loss and tinnitus after using them in training and combat.

MDL 2885, based in the Northern District of Florida before Judge M. Casey Rodgers, became one of the largest mass torts in U.S. history — with roughly 260,000 cases at its peak. After a series of bellwether trials that produced a mix of verdicts (many for plaintiffs), 3M and its Aearo subsidiary announced a $6.01 billion global settlement on August 29, 2023, resolving substantially all Combat Arms claims. Deadlines to participate have largely passed.

Reported injuries

Complications documented in this litigation.

Hearing loss

Partial or full loss of hearing tied to unprotected exposure to combat or training noise.

Tinnitus

Persistent ringing, buzzing, or hissing in the ears.

Hyperacusis

Painful sensitivity to normal sound levels.

Balance disorders

Vestibular symptoms sometimes reported alongside auditory injury.

Who may qualify

An honest self-check.

  • You served in the U.S. military between roughly 2003 and 2015.

  • You were issued or used 3M Combat Arms Version 2 (dual-ended, yellow/olive) earplugs.

  • You were later diagnosed with hearing loss or tinnitus tied to service.

  • Note: the global settlement's participation deadlines have largely passed; new-claim options are limited.

Key events

A timeline of what has happened so far.

  1. 1999–2015

    3M/Aearo sells Combat Arms Earplug Version 2 to the U.S. military.

  2. 2016

    Whistleblower qui tam action filed alleging 3M knew of the design defect.

  3. 2018

    3M settles the qui tam claim with the federal government for $9.1 million (no admission of liability).

  4. Apr 2019

    JPML consolidates federal Combat Arms cases as MDL 2885 in the Northern District of Florida.

  5. 2021–2023

    Bellwether trials produce a series of verdicts; the docket grows to roughly 260,000 cases.

  6. Aug 29, 2023

    3M announces a $6.01 billion global settlement to resolve substantially all Combat Arms claims.

  7. 2024–2025

    Settlement administration and payouts to enrolled claimants.

Because the 3M settlement is largely closed, we generally cannot take new Combat Arms cases. This page is provided as background for service members and families researching what happened.

Frequently asked

Questions answered plainly.

Information current as of 2026. This page is for general information only, is not legal advice, and does not create an attorney-client relationship. Case statuses, MDL orders, and settlement terms change; call our office for a current review of your specific situation.

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